Describe your Challenges?
Let us know your packaging or production problem and our team will recommend the right solution—backed by science, not guesswork.
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Call Us On:
+91 89897 00688 -
Email Us On:
info@shalbond.com
Core Customer Pain Points & Shalbond Solutions
- Weak Core-Paper Adhesion : Native starches fail to migrate uniformly, causing liner separation and rejects.
Shalbond Fix : Enhances interfacial hydrogen bonding via controlled acid-modification; achieves ≥95% fiber-tear on peel tests. - Inconsistent Viscosity & Batch Variability: starches exhibit viscosity spikes or premature gelation, leading to uneven board properties.
Shalbond Fix: Precisely tuned peak-gel viscosity (20–30 cP) and cold-water dispersion (< 3 min) for repeatable, shift-long stability. - low Dry-Cycle & Energy Waste: Excess water retention in core prolongs dryer use, inflating energy costs.
Shalbond Fix: Optimized hydrophilicity balances water migration—shortening dryer residence by up to 10% and reducing fuel consumption. - Core Strength & Nail-Pull Deficiencies: Inadequate starch distribution yields low edge strength and core cracking.
Shalbond Fix: Promotes uniform gelatinization and migration, boosting nail-pull by 15% and compressive strength by 10%. - Process Integration & pH Sensitivity: New binders often demand pH or equipment adjustments.
Shalbond Fix: Neutral to mildly acidic (pH 5–7) compatibility—no hardware changes or chemical balancing needed.
Key Benefits :
- Superior Bond Integrity — Consistent 95–100% fiber-tear adhesion on liner peel tests
- Stable Rheology — 20–30 cP Brookfield viscosity (20 °C) remains stable over 8 hr runs
- Rapid Dispersion — Cold-water soluble, lump-free in < 3 minutes for seamless batching
- Energy & Cost Savings — Up to 10% shorter drying cycles; 5–15% lower starch usage
- Enhanced Core Performance — +15% nail-pull strength; +10% compressive strength for durable wallboards
Technical Specifications
Why Choose Shalbond Gypsum Board Starch?
- Shalbond’s binder is patent-informed, combining acid-modification and controlled hydrolysis to deliver uniform starch migration, strong film formation, and rapid set—directly addressing the core challenges of modern wallboard production. Backed by on-site trials, our technical team ensures seamless integration, optimized dosage, and measurable gains in strength, throughput, and energy efficiency.
